XF-541

THERMOGARD™ WHITE POLYIMIDE LABEL STOCK

Technical Data Sheet

POLYONICS, INC.

POLYONICS XF-541 THERMAL TRANSFER PRINTABLE POLYIMIDE LABEL STOCK

Description: Polyonics XF-541 is a polyimide label material with a permanent pressure sensitive acrylic adhesive and a high opacity, matte tan topcoat specifically designed for thermal transfer printing on polyimide labels.

Polyonics XF-541 polyimide label material is designed for barcode or alphanumeric identification of printed circuit boards, or related electronic components. It is the ideal label to withstand mixed circuit board processes, on either the top or bottom side of the board. It has excellent resistance to harsh fluxes, cleaners, saponifiers, and wave solder environments, and resists all commonly employed methods of cleaning. XF 541 polyimide labels are one of several polyimide label materials available.Click on POLYIMIDE LABELS.

The printed polyimide label resists smearing, even when the board and label are directly removed from a reflow or wave solder environment. The XF-541 matte topcoat resists solder balls. For a list of recommended thermal transfer ribbons see Thermal Ribbons for Polyimide Labels.

XF-541 polyimide label material can also be printed with dot matrix, laser, and ink jet printing technologies. Please email Printing on Polyimide Labels Help, for more information.

The choice of thermal transfer printer can make a real difference as well on the overall polyimide label performance. Our materials can be used with most industrial thermal transfer printers, such as Zebra, Intermec, Sato, Printronix, NEC, Datamax, and Brady label printers, for harsh environment bar code label printing with a wide variety of thermal transfer ribbons.

XF-541 polyimide labels are also suitable for use in ISO clean-room applications, when used with a film liner instead of a paper liner. Contact Polyimide Labels for Clean Rooms for further information.

For additional literature or FREE SAMPLES please visit Polyimide and Kapton Label Samples and Literature.


Test data and test results contained in this document are for general information only and shall not be relied upon by Polyonics customers for designs and specifications, or be relied on as meeting specified performance criteria. All values shown are averages and should not be used for specification Purposes. Customers desiring to develop specifications or performance criteria for specific product applications should contact Polyonics for further information.

Some useful properties of XF 541 printable white polyimide label material

Property
Method
Result
Adhesive thickness ASTM D 1000 0.0018-.0020 in.(0 .046-0.051 mm)
180 degree Peel Adhesion ASTM D 1000 24 hour dwell 35 oz/in (39 N/100 mm)
72 hour dwell 50 oz/in (55 N/100 mm)
Flammability

ASTM D 1000

Average Burn Time< 2 seconds
Coated film thickness ASTM D 1000 0.0024-.0027 in.(0.061-0.069 mm)
Dielectric Strength ASTM D 1000 > 8 kv

THERMAL CHARACTERISTICS

PERFORMANCE PROPERTIES
TYPICAL RESULTS
Short Term High Service Temperature 5 minutes at 500°F (260°C)
300°C label moderately discolors.
Label remains functional.
2 hours at 338°F (170°C) No visible effect to label at 170°C,
Label discolors at 190°C
Moderately at 220°C
Severely at 260°C.
Label remains functional.
Long Term High Service Temperature 1000 hours at 212°F (100°C)
No visible effect to label at 100°C
Label discolors slightly at 120°C
Moderately at 145°C.
Label remains functional.

Chemical Resistance, measured by PCS (Print Contrast Signal)

CHEMICAL
TEST CONDITION
PCS
Control Heat , 5 minutes 99 %
Trichloroethane 74°C, 10 minutes 98 %
Aquanox SSA 30% aqueous 40-50°C, 10 minutes 98%
RE-ENTRY® KNI 2000 Terpene 40-50°C, 10 minutes  98%
BIOACT® EC-7R Terpene 40-45°C, 10 minutes 98%

Alpha Metals Inc. 2110 Saponifier 6% aqueous
65-70°C, 10 minutes 98%
Isopropanol 99% 82°C, 10 minutes 99%
Deionized Water 100°C, 10 minutes 99%

Customer experience, supported by our laboratory data clearly show that XF 541 polyimide label material can be stored for at least one year in an environment below 80 degrees F and 60% RH . We are confident that our product will perform well beyond this time frame. However, it remains the responsibility of the user to assess the risk of using such product. We encourage customers to develop functional testing protocols that will qualify a product's fitness for use, in their actual applications.

Aquanox SSA„® is a trademark of Kyzen Corporation. BIOACT® is a registered trademark of Petroferm, Inc.
EC-7® is a trademark of Petroferm Inc. Fluorinert„® is a trademark of the 3M Corporation RE-ENTRY® is a registered trademark of Environsolv Inc.

WARRANTY


Polyonics products are sold with the understanding that the buyers will test them in actual use and determine for themselves their adaptability to their intended uses. Polyonics warrants to the buyers that its products are free from defects in material and workmanship, but limits its obligation under this warranty to replacement of the product shown to Polyonics' satisfaction to have been defective at the time Polyonics sold it. This warranty does not extend to any persons obtaining the product from the buyers. This warranty is in lieu of any other warranty, express or implied, including, but not limited to, any implied warranty of merchantability or fitness for a particular purpose, and of any other obligations or liability on Polyonics' part. Under no circumstances will Polyonics be liable for any loss, damage, expense, or consequential damages of any kind arising in connection with the use, or inability to use, Polyonics' products.

 
 
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