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THERMOGARD™ WHITE POLYIMIDE LABEL STOCK for 600dpi PRINTING
Technical
Data Sheet
POLYONICS,
INC.
POLYONICS
XF-550 THERMAL TRANSFER PRINTABLE WHITE POLYIMIDE LABEL STOCK
Description:
Polyonics XF-550 is a glossy, white opaque polyimide label material
with a permanent pressure sensitive acrylic adhesive and a clear
topcoat specifically designed for thermal transfer printing at print
densities of 600 dpi.
Polyonics
XF-550 polyimide label material is designed for barcode or alphanumeric
identification of printed circuit boards, or related electronic
components. It is the ideal polyimide (or kapton) label to withstand
mixed circuit board processes, on either the top or bottom side
of the board. It has excellent resistance to harsh fluxes, cleaners,
saponifiers, and wave solder environments, and resists all commonly
employed methods of cleaning. XF 550 polyimide labels are one of
several polyimide label materials available. Click on Polyimide
and Kapton Label Products.
When used with the proper ribbon, XF 550 polyimide labels pass
MIL-STD-202F method 215J. The printed polyimide label resists
smearing, even when the board and label are directly removed from
a reflow or wave solder environment. For a list of recommended thermal
transfer ribbons see Thermal
Transfer Ribbons for Polyimide Labels.
Colored versions of XF-550 polyimide label material are available.
To see more details click on Custom
Colored Polyimide Labels
The
choice of thermal transfer printer can make a real difference as
well on the overall polyimide label performance. Our materials can
be used with most industrial thermal transfer printers, such as
Zebra, Intermec, Sato, Printronix, NEC, Datamax, and Brady label
printers, for harsh environment bar code label printing with a wide
variety of thermal transfer ribbons.
XF-550
polyimide labels are also suitable for use in ISO clean-room applications,
when used with a film liner instead of a paper liner. Contact Polyimide
Labels for Clean Rooms for further information.
For
additional literature or FREE SAMPLES
please visit Polyimide
Label Samples.
Test data and test results contained in this document
are for general information only and shall not be relied upon by
Polyonics customers for designs and specifications, or be relied
on as meeting specified performance criteria. All values shown are
averages and should not be used for specification Purposes. Customers
desiring to develop specifications or performance criteria for specific
product applications should contact Polyonics for further information.
Some
useful properties of XF 550 printable white polyimide label material:
| Adhesive
thickness |
ASTM
D 1000 |
0.0018-.0020
in.(0 .046-0.051 mm) |
| 180
degree peel adhesion |
ASTM
D 1000 |
24 hour dwell 35 oz/in (39 N/100 mm) |
| 72
hour dwell 50 oz/in (55 N/100 mm) |
| Coated
film thickness |
ASTM
D 1000 |
0.0024-.0027
in.(0.061-0.069 mm) |
| Flammability |
ASTM
D 1000 |
Average
Burn Time< 2 seconds |
| Dielectric
Strength |
ASTM
D 1000 |
>
8 kv |
PERFORMANCE
PROPERTIES |
TYPICAL
RESULTS |
|
Short Term High Service Temperature |
5
minutes at 500°F (260°C)
No visible effect to label at 260°C,
label discolors slightly at 270°C,
300°C label moderately discolors
Label remains functional. |
| 2
hours at 338°F (170°C) |
No
visible effect to label at 170°C,
label discolors slightly at 190°C,
moderately at 220°C
severely at 260°C.
Label remains functional. |
| Long
Term High Service Temperature |
1000
hours at 212°F (100°C)
No visible effect to label at 100°C
label discolors slightly at 120°C
moderately at 145°C.
Label remains functional. |
Vapor
Phase Resistance: Label adhered to epoxy PC board and exposed to
2 minutes in Fluorinert FC-5312 vapor phase at 420°F (216°C).
No visible effect without rub, moderate to total print smear with
rub, depending on pressure used and number of rubs employed.
Chemical
Resistance, measured by PCS (Print Contrast Signal):
| CHEMICAL |
TEST
CONDITION |
PCS |
| Control |
260°C
heat, 5 minutes |
99% |
| Trichloroethane,
|
74°C,
10 minutes |
98% |
| Aquanox
SSA 30% aqueous, |
40-50°C,
10 minutes |
98% |
| RE-ENTRY®
KNI 2000 Terpene |
40-50°C,
10 minutes |
98% |
| BIOACT®
EC-7R Terpene |
40-45°C, 10 minutes |
98% |
| Alpha
Metals Inc. 2110 Saponifier |
|
|
| 6%
aqueous |
65-70°C,
10 minutes |
98% |
| Isopropanol
99%, |
82°C,
10 minutes |
99% |
| Deionized
Water, |
100°C,
10 minutes |
99% |
XF 550, as noted above, also withstands the rigors
of MIL-STD-202F, Notice 12, 215J. More details can be found at
Polyimide Labels
and MIL STDS
| PROPERTIES |
TEST
METHOD |
| Chemical
Resistance |
MIL-STD-202F,
Notice 12, Method 215J |
| Samples
printed with recommended thermal transfer ribbon using a Zebra
90Xi printer. Labels printed with alphanumerics and 3:1 ratio
barcodes with 6 mil X dimension bars. Samples subjected to 3
cycles of three minute immersions immediately followed by a
toothbrush rub after each immersion. |
| TEST
FLUID |
RESULTS |
Solvent
A
1 part IPA, 3 parts Mineral Spirits
|
No
visible effect |
Solvent
B
1,1,1 - Trichloroethane
|
Solvent
deleted per Notice 12 |
Solvent
C
Terpene Defluxer
|
No
visible effect |
Solvent
D
Saponifier
|
No
visible effect |
Customer
expectations, supported by our laboratory data clearly show that
XF 550 polyimide label material can be stored for at least one year
in an environment below 80 degrees F and 60% RH . We are confident
that our product will perform well beyond this time frame. However,
it remains the responsibility of the user to assess the risk of
using such product. We encourage customers to develop functional
testing protocols that will qualify a product's fitness for use,
in their actual applications.
Aquanox
SSA„® is a trademark of Kyzen Corporation. BIOACT®
is a registered trademark of Petroferm, Inc.
EC-7® is a trademark of Petroferm Inc. Fluorinert„®
is a trademark of the 3M Corporation RE-ENTRY® is a registered
trademark of Environsolv Inc.
WARRANTY
Polyonics products are sold with the understanding that the buyers
will test them in actual use and determine for themselves their
adaptability to their intended uses. Polyonics warrants to the buyers
that its products are free from defects in material and workmanship,
but limits its obligation under this warranty to replacement of
the product shown to Polyonics' satisfaction to have been defective
at the time Polyonics sold it. This warranty does not extend to
any persons obtaining the product from the buyers. This warranty
is in lieu of any other warranty, express or implied, including,
but not limited to, any implied warranty of merchantability or fitness
for a particular purpose, and of any other obligations or liability
on Polyonics' part. Under no circumstances will Polyonics be liable
for any loss, damage, expense, or consequential damages of any kind
arising in connection with the use, or inability to use, Polyonics'
products.
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