THERMOGARD™ WHITE POLYIMIDE LABEL STOCK 
Technical
Data Sheet
POLYONICS,
INC.
POLYONICS
XF-583 THERMAL TRANSFER PRINTABLE WHITE POLYIMIDE LABEL STOCK, suitable
for Lead Free Electronics Applications
Description:
Polyonics XF-583 is a polyimide
label material coated with a permanent pressure sensitive acrylic
adhesive and a high
opacity, matte white topcoat specifically designed for thermal
transfer printing. Bar
code labels made from XF 583 polyimide labels demonstrate excellent
performance in lead
free wave solder environments, which range from
260șC - 290șC.
Polyonics
XF-580 polyimide label material is designed for barcode or alphanumeric
identification of printed circuit boards, or related electronic
components. It is the ideal label to withstand mixed circuit board
processes, on either the top or bottom side of the board. It has
excellent resistance to harsh fluxes, cleaners, saponifiers, and
wave solder environments, and resists all commonly employed methods
of cleaning. XF 580 polyimide labels are one of several polyimide
label materials available. Click on Polyimide
Labels to discover the choices available.
When used with the proper ribbon, XF 580 polyimide labels pass MIL-STD-202F
method 215J. The printed polyimide label resists smearing, even
when the board and label are directly removed from a reflow or wave
solder environment. For a list of recommended thermal transfer ribbons
see Polyimide
Label and Ribbon Compatibility.
Advantages of 1 mil polyimide labels:
- Cost
Savings: The thinner construction of our 1-mil polyimide
label material allows you to keep the high performance properties
of Polyonics’ traditional materials, while reducing your
label cost.
- Greater
Operational Ease of Use: The lower profile of these new
polyimide label materials allows for easier use in processes which
demand thin materials, such as solder paste screen printing. The
lower profile also makes it easier for uniform stacking and loading
of boards.
- Weight
Reduction: Lighter 1 mil labels are ideal for small electronics
applications in which reducing overall product weight is critical.
Colored
versions of XF-583 polyimide label material are available. To see
more details click on Custom
Colored Polyimide Labels
The
choice of thermal transfer printer can make a real difference as
well on the overall polyimide label performance. Our materials can
be used with most industrial thermal transfer printers, such as
Zebra, Intermec, Sato, Printronix, NEC, Datamax, and Brady label
printers, for harsh environment bar code label printing with a wide
variety of thermal transfer ribbons.
XF-580
polyimide labels are also suitable for use in ISO clean-room applications,
when used with a film liner instead of a paper liner. Contact Clean
Room Polyimide Labels for further information.
For
additional literature or FREE
SAMPLES please visit
Polyimide Label
Samples and Literature.
Test
data and test results contained in this document are for general
information only and shall not be relied upon by Polyonics customers
for designs and specifications, or be relied on as meeting specified
performance criteria. All values shown are averages and should not
be used for specification Purposes. Customers desiring to develop
specifications or performance criteria for specific product applications
should contact Polyonics for further information.
Some
useful properties of XF 583 printable white polyimide label material:
| Adhesive
thickness |
ASTM
D 1000 |
0.0018-.0020
in.(0 .046-0.051 mm) |
| 180
degree peel adhesion |
ASTM
D 1000 |
24 hour dwell 35 oz/in (39 N/100 mm) |
| 72
hour dwell 50 oz/in (55 N/100 mm) |
| Coated
film thickness |
ASTM
D 1000 |
0.0024-.0027
in.(0.061-0.069 mm) |
| Flammability |
ASTM
D 1000 |
Average
Burn Time< 2 seconds |
| Dielectric
Strength |
ASTM
D 1000 |
>
8 kv |
PERFORMANCE
PROPERTIES TYPICAL RESULTS
| PERFORMANCE
PROPERTIES |
TYPICAL
RESULTS |
|
Short Term High Service Temperature |
50
minutes at 600°F (315 °C)
No visible effect
(See
for yourself ........Lead
Free Polyimide Labels)
Label remains functional. |
| 2
hours at 338°F (170°C) |
No
visible effect to label at 170°C,
190°C, or 220°C
Label remains functional. |
| Long
Term High Service Temperature |
1000
hours at 212°F (100°C)
No visible effect to label at 120°C
label discolors slightly at 145°C
Label remains functional. |
Ribbons
which can be successfully used with XF 583(see DISCLAIMER
below)**
| Manufacturer |
Ribbon |
UL |
| ARMOR |
AXR8+ |
|
| Coding
Products/ITW |
7993 |
|
| Dai
Nippon |
R
510 |
†† |
| Japan
Pulp and Paper |
JP1 |
†† |
| Mid-City
Columbia |
MML-23HE |
|
| Ricoh |
110C |
†† |
| SONY
Chemical |
Signature
Series |
|
| 4070 |
|
| TXR75 |
†† |
| Union
Chemicar |
US300
|
†† |
See
also UL recognition details of XF 583, at UL
Polyimide Labels.
Chemical
Resistance, measured by PCS (Print Contrast Signal):
| CHEMICAL |
TEST
CONDITION |
PCS |
| Control |
260°C
heat, 5 minutes |
99% |
| Trichloroethane,
|
74°C,
10 minutes |
98% |
| Aquanox
SSA 30% aqueous, |
40-50°C,
10 minutes |
98% |
| RE-ENTRY®
KNI 2000 Terpene |
40-50°C,
10 minutes |
98% |
| BIOACT®
EC-7R Terpene |
40-45°C, 10 minutes |
98% |
| Alpha
Metals Inc. 2110 Saponifier |
|
|
6% aqueous |
65-70°C,
10 minutes |
98% |
| Isopropanol
99%, |
82°C,
10 minutes |
99% |
| Deionized
Water, |
100°C,
10 minutes |
99% |
Customer
expectations, supported by our laboratory data clearly show that
XF 580 polyimide label material can be stored for at least one year
in an environment below 80 degrees F and 60% RH . We are confident
that our product will perform well beyond this time frame. However,
it remains the responsibility of the user to assess the risk of
using such product. We encourage customers to develop functional
testing protocols that will qualify a product's fitness for use,
in their actual applications.
Aquanox
SSA® is a trademark of Kyzen Corporation. BIOACT® is a registered
trademark of Petroferm, Inc.
EC-7® is a trademark of Petroferm Inc. Fluorinert„®
is a trademark of the 3M Corporation RE-ENTRY® is a registered
trademark of Environsolv Inc.
**INK
RIBBONS DISCLAIMER NOTE:
Polyonics, Inc., does not sell or endorse ribbons from specific
ribbon companies. Our recommendations are based solely on Polyonics’
testing methods and procedures and are subject to revision without
further notice.
WARRANTY
Polyonics products are sold with the understanding
that the buyers will test them in actual use and determine for themselves
their adaptability to their intended uses. Polyonics warrants to
the buyers that its products are free from defects in material and
workmanship, but limits its obligation under this warranty to replacement
of the product shown to Polyonics' satisfaction to have been defective
at the time Polyonics sold it. This warranty does not extend to
any persons obtaining the product from the buyers. This warranty
is in lieu of any other warranty, express or implied, including,
but not limited to, any implied warranty of merchantability or fitness
for a particular purpose, and of any other obligations or liability
on Polyonics' part. Under no circumstances will Polyonics be liable
for any loss, damage, expense, or consequential damages of any kind
arising in connection with the use, or inability to use, Polyonics'
products.
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